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Clear Hard Coating for Plastics | Abrasion & Chemical Resistance

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Optiguard™ Clear is a high-performance, optically clear hard coating designed to improve the durability, scratch resistance and chemical resistance of plastics

Applied to materials including polycarbonate and acrylic, Optiguard™ Clear creates a tough protective surface with hardness approaching that of glass, helping plastic components withstand everyday abrasion, handling and exposure to chemicals.

Developed and applied by Panel Graphic at our UK manufacturing facility, Optiguard™ Clear is ideal for demanding applications where optical clarity, durability and long-term surface performance are critical.

Learn more about Optiguard™ Clear hard coat

What is Optiguard™ Clear hard coat?

Optiguard™ Clear is a specialist hard coating for plastics developed to improve the surface performance of acrylic, polycarbonate and other suitable plastic substrates.

Plastic offers significant advantages over glass, including reduced weight, impact resistance and manufacturing flexibility. However, the relatively soft surface of some plastics can make them vulnerable to scratching, abrasion and chemical attack.

Optiguard™ Clear addresses this challenge by adding a durable protective coating to the surface of the plastic.

The result is a hard coated plastic component that retains its clear appearance while offering significantly improved resistance to the conditions it may encounter during manufacture, assembly and everyday use.

The coating uses a UV-curing, solvent-based polyacrylate technology. During manufacture, the coating is applied to the plastic before being cured using high-energy UV light, creating a highly cross-linked protective surface.

Why use a hard coat on plastic?

Uncoated plastic can be susceptible to surface damage, particularly in applications involving repeated handling, cleaning, contact or exposure to chemicals.

Once a surface becomes scratched or damaged, it can affect more than just appearance. For optical components and display windows, surface damage can reduce visual performance and make the component look worn and unusable.

Optiguard™ Clear is designed to help prevent this deterioration.

Key benefits

  • Excellent abrasion resistance
  • High chemical resistance
  • Surface hardness approaching that of glass
  • Optically clear finish
  • Suitable for acrylic and polycarbonate
  • Suitable for sheets and moulded components
  • Can be applied to flat plastics and mouldings
  • UV-cured for a durable, highly cross-linked surface
  • Suitable for many demanding industrial applications
  • Can help extend the usable life of plastic components

Panel Graphic’s Optiguard™ hard coating technology has been developed for applications across industries including military, automotive, aerospace and marine.

Benefits of using Optiguard Clear hard coat.

  1. Abrasion Resistance plastic coating
    One of the primary reasons for applying a hard coating to plastic is to improve resistance to scratching and abrasion.Optiguard™ Clear provides a significantly harder surface than untreated plastic, helping protect components against the wear associated with handling, cleaning and everyday use.For applications such as display windows, control panels, instrument panels and protective lenses, maintaining a clean and undamaged surface can be essential to the performance and appearance of the finished product.Optiguard™ Clear is therefore an ideal solution where you need abrasion resistant plastics without sacrificing optical clarity.
  2. Chemical Resistant coating for plastics
    Plastic components can come into contact with cleaning products, oils, solvents and other chemicals throughout their service life.Optiguard™ Clear provides enhanced chemical resistance, helping protect the underlying plastic from chemical attack.This makes the coating particularly useful for equipment and components used in demanding environments where regular cleaning or exposure to chemicals is expected.
  3. Excellent optical clarity
    For applications where plastic forms part of an optical pathway, adding a protective coating should not compromise the appearance of the component.Optiguard™ Clear is designed as a clear hard coat, allowing the underlying material to retain its visual clarity.This makes it suitable for applications including:
  • Display windows
  • Electronic displays
  • HMI screens
  • Instrument panels
  • Protective lenses
  • Sensor windows
  • Optical covers
  • Machine interfaces
  • Automotive display components
  • LiDAR cover lenses

Panel Graphic has also demonstrated the use of Optiguard™ hard coatings in optical applications where maintaining long-term optical performance is important.

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Hard coating for Polycarbonate

Polycarbonate is widely used where manufactures require a combination of impact resistance, optical performance and design flexibility.

However the surface is often soft and susceptible to scratching.

Applying Optiguard hard coat to polycarbonate creates a hard, protective surface that helps components withstand abrasion and chemical exposure.

Hard coated polycarbonate is an excellent solution for demanding applications such as:

  • Industrial Display Windows
  • Machine control panels
  • HMI front panels
  • Agricultural display panels
  • LiDAR covers
  • Aerospace components
  • Marine & Military equipment
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Hard coating for Acrylic

Optiguard™ Clear can also be applied to suitable acrylic substrates.

Acrylic is valued for its excellent optical clarity, low weight and ease of fabrication. Adding a clear hard coating can improve the surface durability of acrylic while retaining the visual properties that make the material attractive for display and optical applications.

Clear hard coated acrylic can therefore provide an effective alternative where a lightweight, optically clear and more durable plastic surface is required.

Optiguard™ Datasheet
Optiguard™ Surface Coatings for Plastics will dramatically reduce scratching when applied to acrylic or polycarbonate sheets or mouldings giving a surface hardness approaching that of glass together with superior resistance to chemical attack.

How is Optiguard™ Clear is applied?

Panel Graphic has a dedicated coating facility for applying specialist surface treatments to plastic sheets and moulded components in the UK.

The coating process is carefully controlled to achieve a consistent, high-quality finish.

Optiguard™ Clear is applied as a liquid coating using a controlled spray process. Panel Graphic’s coating technology can accommodate both flat plastic sheets and moulded components.

The coated component passes through a UV curing process. High-energy UV light initiates the cross-linking of the coating, creating the hard protective surface.

Clear hard coat vs Untreated plastics

Choosing an appropriate surface treatment can make a significant difference to the performance of a plastic component.

Feature Untreated plastic Optiguard™ Clear
Surface Hardness Relatively Low Significantly improved
Abrasion Resistance Limited High
Chemical Resistance Material Dependent Enhanced
Optical Clarity High Maintained
Suitable for demanding environments Material Dependent Designed for demanding applications.

The exact improvement will depend on the substrate and application, which is why Panel Graphic recommends evaluating the complete component and operating environment before selecting the coating specification.

Why use Panel Graphic for plastic coating

Panel Graphic specialises in improving the performance of plastics.

Our expertise covers much more than surface coatings. We can combine plastic machining, forming, bonding, printing and specialist surface treatments to manufacture complete components and assemblies.

This means your plastic component can be designed around the complete application rather than treating the coating as an afterthought.

Our capabilities include:

  • Specialist coatings for plastics
  • Abrasion resistant coatings
  • Chemical resistant coatings
  • Anti-reflection coatings
  • Anti-glare coatings
  • Anti-fog coatings
  • Antimicrobial coatings
  • ESD Coatings
  • Automotive Coatings
  • CNC machining
  • Plastic fabrication
  • Screen printing
  • Digital printing
  • Forming and bonding
  • Optical plastic components

Our specialist Optiguard™ coating range has been developed and refined by Panel Graphic to improve the performance of plastic components across demanding industries.

UK Manufactured Plastic Coatings

Optiguard™ Clear is part of Panel Graphic’s specialist range of surface coatings for plastics.

Our manufacturing operation in Norfolk allows us to support customers from initial enquiry and prototyping through to production quantities.

Whether you require a single coated prototype, a development batch or ongoing production, our technical team can help establish the most suitable coating and substrate combination for your application.

We don’t simply coat plastic. We help you make it perform better.

Frequently Asked Questions

What is a hard coating for plastic?

A hard coating is a protective surface treatment applied to a plastic substrate to improve properties such as abrasion resistance, scratch resistance and chemical resistance.

Hard coatings are commonly applied to materials such as polycarbonate and acrylic where the underlying plastic requires improved surface durability.

What plastics can Optiguard™ Clear be applied to?

Optiguard™ Clear is primarily used with suitable acrylic and polycarbonate substrates, including both flat sheets and moulded components.

Other plastic substrates may also be suitable depending on their chemistry, surface characteristics and intended application.

Contact our technical team to discuss your material.

Does Optiguard™ Clear make plastic scratch proof?

No coating should be described as completely scratch proof.

Optiguard™ Clear is designed to dramatically reduce scratching and improve abrasion resistance, providing a significantly more durable surface than untreated plastic.

Is Optiguard™ Clear transparent?

Yes. Optiguard™ Clear is a clear/gloss hard coating designed for applications where maintaining the visual clarity of the underlying plastic is important.

Can Optiguard™ Clear be applied to polycarbonate?

Yes. Polycarbonate is one of the key substrates used with the Optiguard™ hard coating range.

Hard coating polycarbonate can significantly improve the material's surface durability while retaining its excellent impact resistance and optical properties.

Can Optiguard™ Clear be applied to acrylic?

Yes. Suitable acrylic sheet and moulded acrylic components can be coated with Optiguard™ Clear.

Can you coat moulded plastic components?

Yes. Optiguard™ coatings can be applied to both flat plastic sheet and suitable moulded components; but the geometry and surface condition of the component should be assessed before production.

We can also design and manufacture custom-made speciality jigs and masking for mouldings during the coating process.

Is Optiguard™ Clear suitable for outdoor applications?

The Optiguard™ hard coating range can be used in internal and external applications. For direct sunlight exposure, Panel Graphic recommends selecting a UV-stable substrate appropriate for the application.

For particularly demanding external environments, ask our team about Optiguard™ Endurance, our specialist coating developed for demanding external conditions.

What is the difference between clear hard coat and anti-glare coating?

A clear hard coat is primarily intended to improve surface durability while retaining a clear, glossy appearance.

An anti-glare hard coating combines abrasion resistance with a diffused surface designed to reduce unwanted reflections.

If your application involves a display, the correct choice depends on lighting conditions, viewing angle, optical requirements and the desired appearance.

Panel Graphic can help you determine whether a clear, anti-glare or anti-reflection treatment is most appropriate.

Can Optiguard™ Clear be used on display windows?

Yes. Display windows are a key application for Optiguard™ hard coatings.

The combination of optical clarity, abrasion resistance and chemical resistance makes clear hard coated plastics particularly suitable for HMI and display protection.

Can you provide samples?

Yes. We recommend evaluating coated material or representative components where application performance is critical.

Speak to our team about your substrate, component design and intended environment.

Looking for a Clear Hard Coating for Plastics?

If you’re looking to improve the scratch resistance, abrasion resistance or chemical resistance of a plastic component, Optiguard™ Clear could provide the surface protection you need.

Whether you’re working with polycarbonate, acrylic, display windows, optical lenses, HMI panels or moulded plastic components, our technical team can help identify the right coating solution.

Tell us about your application and we’ll help you find the right solution.